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Abstract All‐solid‐state Li‐metal batteries (ASLMBs) represent a significant breakthrough in the quest to overcome limitations associated with traditional Li‐ion batteries, particularly in energy density and safety aspects. However, widespread implementation is stymied due to a lack of profound understanding of the complex mechano‐electro‐chemical behavior of Li metal in the ASLMBs. Herein, operando neutron imaging and X‐ray computed tomography (XCT) are leveraged to nondestructively visualize Li behaviors within ASLMBs. This approach offers real‐time observations of Li evolutions, both pre‐ and post‐ occurrence of a “soft short”. The coordination of 2D neutron radiography and 3D neutron tomography enables charting of the terrain of Li metal deformation operando. Concurrently, XCT offers a 3D insight into the internal structure of the battery following a “soft short”. Despite the manifestation of a “soft short”, the persistence of Faradaic processes is observed. To study the elusive “soft short” , phase field modeling is coupled with electrochemistry and solid mechanics theory. The research unravels how external pressure curbs dendrite growth, potentially leading to dendrite fractures and thus uncovering the origins of both “soft” and “hard” shorts in ASLMBs. Furthermore, by harnessing finite element modeling, it dive deeper into the mechanical deformation and the fluidity of Li metal. 

Abstract The utilization of silicon anodes in all‐solid‐state lithium batteries provides good prospects for facilitating high energy density. However, the compatibility of sulfide solid‐state electrolytes (SEs) with Si and carbon is often questioned due to potential decomposition. Herein, operando X‐ray absorption near‐edge structure (XANES) spectroscopy, ex situ scanning electron microscopy (SEM), and ex situ X‐ray nanotomography (XnT) are utilized to investigate the chemistry and structure evolution of nano‐Si composite anodes. Results from XANES demonstrate a partial decomposition of SEs during the first lithiation stage, which is intensified by the presence of carbon. Nevertheless, the performances of first three cycles in Si–SE–C are stable, which proves that the generated media is ionically conductive. XnT and SEM results show that the addition of SEs and carbon improves the structural stability of the anode, with fewer pores and voids. A chemo‐elasto‐plastic model reveals that SEs and carbon buffer the volume expansion of Si, thus enhancing mechanical stability. The balance between the pros and cons of SEs and carbon in enhancing reaction kinetics and structural stability enables the Si composite anode to demonstrate the highest Si utilization with higher specific capacities and a better rate than pure Si and Si composite anodes with only SEs. 

Abstract Due to its outstanding safety and high energy density, all‐solid‐state lithium‐sulfur batteries (ASLSBs) are considered as a potential future energy storage technology. The electrochemical reaction pathway in ASLSBs with inorganic solid‐state electrolytes is different from Li‐S batteries with liquid electrolytes, but the mechanism remains unclear. By combining operando Raman spectroscopy and ex situ X‐ray absorption spectroscopy, we investigated the reaction mechanism of sulfur (S₈) in ASLSBs. Our results revealed that no Li₂S_8,Li₂S_6,and Li₂S₄were formed, yet Li₂S₂was detected. Furthermore, first‐principles structural calculations were employed to disclose the formation energy of solid state Li₂S_n(1≤n≤8), in which Li₂S₂was a metastable phase, consistent with experimental observations. Meanwhile, partial S₈and Li₂S₂remained at the full lithiation stage, suggesting incomplete reaction due to sluggish reaction kinetics in ASLSBs. 

Abstract Electrode architectures significantly influence the electrochemical performance, flexibility, and applications of lithium‐ion batteries (LiBs). However, the conventional bar coating for fabricating electrodes limits the addition of customized architecture or patterns. In this study, as a novel approach, patterns are integrated into electrodes through large‐scale roll‐to‐roll (R2R) flexographic printing. Additionally, flexible, recyclable, and biodegradable paper are innovatively used as a printing substrate during printing LiBs manufacturing, which exhibited superior printability. Moreover, the paper is modified with a thin‐layer Al₂O₃to function as the separator in the printed LiB. The Al₂O₃‐coated paper enables an admirable wettability for printing, excellent mechanical properties for high‐speed R2R manufacturing, and outstanding thermal stability for the safe and stable operation of LiBs. The assembled paper cells exhibit nearly 100% discharge capacity retention after 1000 cycles at 3 C and outstanding rate performance. This work inspires future large‐scale microbatteries manufacturing integrated with high‐resolution architecture designs.